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HORIZONTAL PIPE CLADDING STATION

The hpcs comprises of a hollow bore, height adjustable floating headstock and height adjustable floating idlers to clamp and support the pipe. Our system can accommodate pipes ranging from 6” upwards normally to a maximum of 48” diameter welding internally up to 12.5 meters in length.

The hpcs is designed as a turnkey package, supplied for internal weld overlay of pipes. The horizontally positioned pipes are rotated around their longitudinal axis while the torches are mounted on a lance which is guided along the inner wall.

Two standard models are available for 12m systems – twin head torch station and quad head torch station.

Our quad head welding torch lance, developed over a period of time by our team overlays a smooth surface of the corrosion-resistant layer clubbed with low dilution rates producing consistent results and improved productivity.

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Technical information

  • Hot wire pulsed tig process to minimize dilution and maximize fusion
  • Real-time remote weld monitoring and data logging of weld & utility parameters
  • Touch retract function with settable gap for hf strike
  • Full traceability of production records to allow quantitative analysis
  • Digital display for torch position and balance to clad
  • Auto return of the torch and rotator to last stop position
  • AVC controls via titanium push rods on ball screw slides
  • Dry run function for validation of parameters
  • Wire feed, welding speed and rpm on display
  • Dual HMI/tab at either end of the station
  • Graphical display of parameters like volts, current, weld speed, wire feed, deposition rate, clad thickness, heat input etc.
  • Override facility for weld parameters in auto mode
  • Fully digital inverter type power source from EWM, Germany which is optimized for automated applications vide ether cat for swift signal exchanges.
  • Single wire/twin wire options
  • Arcing in any combination of 4 heads
  • Deposit rate up to 2.5 kg/hr./head
  • Clad thickness up to 2.5 mm per layer
  • Welding speed up to 600 mm/min
  • Wire feed from 600mm/min to 6000mm/min

Terms and Conditions

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  • Contrary to popular belief, Lorem Ipsum is not simply random text. It has roots in a piece of classical Latin literature from 45 BC, making it over 2000 years old. Richard McClintock, a Latin professor at Hampden-Sydney College in Virginia, looked up one of the more obscure Latin words, consectetur, from a Lorem Ipsum passage, and going through the cites of the word in classical literature, discovered the undoubtable source. Lorem Ipsum comes from sections 1.10.32 and 1.10.33 of "de Finibus Bonorum et Malorum" (The Extremes of Good and Evil) by Cicero, written in 45 BC. This book is a treatise on the theory of ethics, very popular during the Renaissance. The first line of Lorem Ipsum, "Lorem ipsum dolor sit amet..", comes from a line in section 1.10.32.
  • The standard chunk of Lorem Ipsum used since the 1500s is reproduced below for those interested. Sections 1.10.32 and 1.10.33 from "de Finibus Bonorum et Malorum" by Cicero are also reproduced in their exact original form, accompanied by English versions from the 1914 translation by H. Rackham.

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